RJV / SOLUTION 03
MANUFACTURING SOLUTIONS
CNC precision, lamination, fabrication and assembly — 27,000 sq.ft of in-house capability delivering consistent quality from prototype to production scale.
Overview
Manufacturing Solutions
Our manufacturing facility combines CNC precision, trained professionals, and high-volume production lines to deliver consistent quality at scale — from prototype runs to full production orders. 80+ trained professionals. 27,000 sq.ft under one roof. Quality inspection at every stage.
Our Process
Process Timeline
01
Requirement Analysis
Material specifications, volume requirements and performance standards are
reviewed before production planning begins.
02
Concept Development
Manufacturing process routes are planned — which processes, in what sequence,
with what tooling — to achieve the required output efficiently.
03
CNC Cutting
Precision CNC-controlled cutting for exact insert profiles, complex geometric
cutouts and tight-tolerance components across all foam grades.
04
Lamination & Fabrication
Multi-layer adhesive lamination combines foam, film, board and fabric into
integrated systems. Die cutting and thermoforming complete complex structural components.
05
Assembly
Multi-component packaging systems are assembled with precision alignment and
consistency across every production batch.
06
Quality Control & Dispatch
Every batch undergoes dimensional and performance verification before
dispatch. Consistent quality is the standard, not the exception.
Where We Apply It
Industries & Applications
Automotive Manufacturing
Where
High-volume foam packaging for component supply chains, PP crate
systems for returnable logistics.
Why
Automotive supply chains demand packaging that performs identically
across every production batch at high volume.
Solves
Inconsistent packaging quality, component damage from dimensional
variation, and high single-use packaging costs.
Electronics
Where
Die-cut EPE inserts for electronics export, adhesive-laminated ESD
systems for sensitive component protection.
Why
Multi-material laminated solutions require manufacturing precision that
general packaging suppliers cannot achieve.
Solves
ESD non-compliance, inconsistent insert quality and multi-supplier
coordination for composite packaging systems.
Industrial Sealing
Where
CNC foam gaskets for precision sealing assemblies in electrical
enclosures, industrial equipment and HVAC systems.
Why
Tight-tolerance sealing applications cannot accept the dimensional
variation of non-CNC manufactured gaskets.
Solves
Sealing failures from dimensional inconsistency and the high cost of
CNC gasket procurement from specialist suppliers.
White Goods & Export
Where
Adhesive-laminated cushion assemblies for appliance packaging,
composite protective systems for export containers.
Why
Large-format packaging with multi-material construction requires
in-house lamination and assembly capability at scale.
Solves
Surface damage in domestic and export distribution, and the complexity
of sourcing composite packaging from multiple vendors.
+
RAJVI PACKAGING
Smart Packaging.
Stronger Protection.
Rajvi Packaging delivers high-quality, customized packaging solutions that ensure product safety, reliability and efficiency across every industry we serve.
Quality Materials
Custom Solutions
Advanced Technology
On-Time Delivery
Google
Reviews
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4.9
out of 5
Trusted by
2000+ Clients
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